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Tankless water heaters

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Author
John Cataneo, LMP, www.GatewayPlumbing.com
Published
July 9, 2009
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Paloma, Bosch, Rinnai, Takagi...there are lots of tankless, or instantaneous, water heaters out there these days. They do a great job and lots of homes in Europe use them.

Here in America, though, they present some problems.

The carbon monoxide-filled exhaust is expelled by a fan out its flue pipe which, by most building codes and depending on the unit, must terminate anywhere from one to ten feet away from any building opening such as a door or window. That means drilling a 3" hole in the side of your home.

The units themselves use a lot of gas all at once. A typical whole-house unit burns around 200,000 BTUs per hour. Compared to your 50-gallon gas-fired, tank-type water heater, which burns around 50,000 BTUs per hour, that’s a lot of fuel.

What that means is a tankless water heater requires a much larger gas pipe, and meter, than your tank type may be using. And because it burns so much more fuel, it also needs a lot more fresh air for combustion. This adds to their considerable installation cost as very often a large dedicated gas pipe from the meter to the unit is required and a fresh air duct will have to come from outside. That's another 3" hole in the side of the house.

If your lifestyle is such that you’re frequently using hot water throughout the day, keep in mind that your tankless heater will be on, probably burning 200,000 BTUs per hour for all of that time. The tank-type will chug along slowly burning its 50,000 BTUs a few times per day and store the water for when you need it.

Their high efficiency ratings stem from the fact that the unit does not run to simply maintain a constant temperature the way a tank type unit does. They are not inherently “efficient” in the way you may want to think they are. To understand this better, you need to know the difference between combustion efficiency (how much of the burning fuel directly translates into available hot water during actual usage) and seasonal efficiency (an estimate comparing fuel usage to hot water usage over an assumed variety of conditions over time).

Most of what we hear about a tankless water heater’s high efficiency has to do with its “seasonal” ratings and is best realized when installed for someone who doesn’t turn on their hot water very often for long periods of time. If the heater sits there dormant all day long not turning on until someone comes home from work, does some dishes and takes a shower, that would the perfect application, and real fuel savings might be gained.

Looking at practical usage, they claim to give 6 gallons or more per minute of endless hot water but if you look at the literature included with most any common unit, they sort of redefine “hot water”.

Consider these numbers:

90° F rise / 3.2 gpm

77° F rise / 3.7 gpm

65° F rise / 4.5 gpm

55° F rise / 5.2 gpm

45° F rise / 6.4 gpm

Rise is the amount the water temperature will be raised from the inlet of the heater to the outlet of the heater. That means that a 6.4-gallon unit will give you an endless supply of water raised 45 degrees from the temperature being supplied to the unit at a rate of 6.4 gallons per minute.

So, during the winter months in our part of the country when the temperature of our incoming water hovers around 40 degrees, you can expect 6.4 gallons per minute of 85-degree water.

That’s not hot at all.

Your showerhead might only pass 4.5 gallons per minute so, in this unit, we can expect a (check the chart) 65-degree rise. That will give us 110-degree water. That’s much better but there’s nothing left for another fixture to run simultaneously.

Of course, in the warmer months this is less of an issue but it’s not something to ignore.

This is a speech I’m well prepared to give as I get calls and emails for these units all the time. I am very happy to install them in a person’s home but always with this large disclaimer:

They simply don’t provide hot water the way we Americans are used to having it.

After a newly installed unit goes in I sometimes still get the call: “It’s not working!”

But it is working. Just turning on a faucet may not be enough to turn the unit on. They are activated by an internal device called a flow switch that senses water flow through the system (you turned on a faucet) and then turns on the exhaust fan, an ignitor, then the flame, then you start to get hot water. That flow switch needs to sense a minimum amount of moving water, usually 0.6 gallons, to get the process started. A trickle of water to wash your kid’s hands or to wet a facecloth may not be enough to activate the unit and that process may seem like an eternity to some when standing at the sink. You may need to turn the faucet on for stronger flow to get hot water. Is that a waste of water? Probably. At least sometimes.

Many professionals in the plumbing, heating and HVAC industry are now finding that a combination of tankless and tank water heaters work best to buffer the erratic behaviors of the tankless alone. When installation costs keep climbing, you can't look for payback anytime soon.

As a professional plumber and owner of Gateway Plumbing and Heating, licensed by the Department of Buildings, and a person dedicated to understanding and embracing new technology in my field, I can say that I like tankless water heaters.

What I don’t like is how they’ve been presented to the public, showcased on DIY television shows and sold in large retail home centers with such an abundance of misleading, purely positive information. They are very sophisticated, fuel-burning appliances that require some thought before they are selected, bought, installed or repaired and just like all mechanical equipment, are simply not suitable for every home and every person.

You are right to ask questions before diving in.

Perhaps a good first step in the right direction is to question using the terms “efficient” and “endless shower” in the same conversation.

John Cataneo, LMP

www.GatewayPlumbing.com