Steam Heating Dos and Don'ts
Info
Author
Dan Holohan
Published
August 11, 2009
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Here’s
a list of things that a handy person (that you?) can do for himself or herself.
Flush the
low-water cutoff: If you have a low-water cutoff with a float
(see above) make sure you flush it once a week during the heating season. Do this by opening the valve at the bottom of
the float chamber, and do it while the burner is running. You only need to flush about a quart of water
from the thing so don’t overdue it. You
want to make sure that any sediment that might interfere with the float doesn’t
accumulate inside the float chamber. If
you’re diligent about this, flushing a quart a week during the heating season,
you’ll add years to the life of your boiler by protecting it from dry-firing
(flame in the boiler, but not enough water).
You might also save your life.
And here’s a tip for you. When you’re done flushing, close the valve
quickly and watch the gauge glass. The
water, which will leave the glass during the flushing, should bounce right back
into the glass when you shut that valve.
It should come up quickly, which indicates that the lower pipe that
connects the low-water cutoff to the boiler is free of debris. If the water trickles back into the gauge
glass, call a pro and have that pipe replaced.
It’s dangerous.
Lower the steam pressure: The pressure
on most residential steam boilers is much too high and that wastes fuel and can
cause system problems. Look for your
pressuretrol (there are pictures of the most popular ones further back in the
book). Remove the cover and look inside.
You’ll probably see a small plastic dial
that’s marked DIFF (for Differential).
Turn this to its lowest setting.
Now, look on top of the pressuretrol where you’ll find a screw. Turn this and watch the slide gauge on the
front of the unit. The screw moves the
slide up and down. Turn the screw so
that the slide goes down. Bottom it out
and you’ll be at the right cut-in and cut-out pressures for your house.
And if your house won’t heat at that
pressure, it’s not because of the pressuretrol; there’s something else wrong
with the system – probably trapped air from missing or failed air vents, or the
lack of insulation on the pipes.
If you have a pressuretrol that
reads, “Differential is Subtractive” then set the MAIN scale indicator to 1-1/2
psi and the DIFFERENTIAL scale to 1 psi.
That will allow your system to operate between ½ psi and 2 psi, which is
the most any house need.
Insulate
the pipes: Tuck them in and the steam will go
further. I’ve talked a lot about this
already and I hope I’ve convinced you of the importance of pipe
insulation. Steam is a gas that wants to
be a liquid. Don’t help it by having
naked pipes. If you do, you’ll have less
heat where it counts – upstairs.
If you have asbestos on your steam
pipes now, and it’s in good shape, you can wrap it with plastic. If you’re thinking about having it removed,
please don’t do this yourself. Get a
qualified asbestos abatement company to do the work for you. Your future health is worth far more that
what you’ll pay those folks.
If the pipes are bare, cover them
with insulation. Use fiberglass
insulation, not the rubber type that you’ll find in home centers. There are companies that make shaped pipe
insulation that opens like a clamshell.
It comes in various sizes and you’ll have more luck finding this at a
good plumbing-and-heating supply house than you will at a home center. You’ll have to know the size of the pipe when
you go there so measure the outside diameters of all the bare pipes that you’re
going to insulate. The supply house will
also have insulation for the elbows and tees throughout your system. If you’re not concerned with appearance, you
don’t have to use these. You can cover
the corner elbows and the tees with plain insulation (like you’d use inside
your walls) and duct tape it all together.
Not pretty, but it works.
For that matter, if you don’t care
how it looks, you can cover all the pipes with plain insulation and duct
tape. Your choice, but make sure they’re
tucked-in.
Keep in mind, though, that in some
buildings the pipe that goes from floor to floor just might be the
radiator. This is especially true in
apartment buildings where the only heat in the bathroom and the kitchen comes
from that bare vertical riser. Don’t
insulate these pipes unless you feel they’re overheating the rooms.
Check, and if
necessary, change your air vents: Got radiator or convector vents? You can handle these. They just screw into the radiator. Clockwise tightens them; counterclockwise
loosens them. Use a pliers, or your hand
and do this only when the steam is off. Please.
Look the vent over and shake out
any water that may be stuck inside of it.
If it doesn’t gross you out, blow into the threaded part of the vent to
see if the air comes out the other end.
If it seems to be leaving very slowly, try cleaning the vent. You’ll do this by placing the vent in a pot
of vinegar and bringing it to a boil on your stove. Hold your nose. The vinegar is a mild acid and it does a nice
job of breaking down deposits that usually wind up in air vents.
Put a bit of Teflon tape around the threads of the
vent and screw it back into the radiator.
Make sure the vent hole points toward the ceiling. Keep the steam pressure low (that’s the
pressuretrol’s) job. See what happens.
If you’re still having the same problem, it’s time
to buy some new air vents. You’ll find
the best ones at plumbing-and-heating supply houses, and they’re not all the
same. As with most things in life, you
get what you pay for.
And the same goes for main vents. These can be pretty expensive. You can change them yourself if you have a
big wrench. The same things that apply
to radiator vents apply to main vents, but on a heftier scale. Chances are that what you’re taking out is
from a company that’s out of business so take the vent to a good
plumbing-and-heating supply house, show it to the counterman and ask him for a
suitable replacement.
If you get stuck on any of this, stop by our
website at www.HeatingHelp.com. We don’t
sell vents, but if you post your question on the Wall (our bulletin board) and
show us a photo, we should be able to tell you exactly what you’re dealing
with, and what would be a good replacement for it.
Pitch
a one-pipe steam radiator: If need be, you can do this, but
be careful. Watch your back and don’t do
it alone. Lift (or lever) the end opposite the supply valve and have your
helper slip a piece of wood, metal or checkers under each of the two radiator’s
feet (on the free end). If you’re older
and wiser, you’ll be the one sliding the checkers. Let the young guys do the heavy lifting.
Repack
the supply valves: If the stem around your radiator
supply valve is leaking you can probably repack it. Go to the plumbing-and-heating supply house
or to your local hardware store and get some graphite packing. Remove the valve’s handle and unscrew the
packing nut. That’s the one on the valve
stem. Wrap the graphite around the stem
and screw the packing nut back down. Put
it all back together and see how you did.
Good luck!
And make sure the steam’s off when
you’re doing this. Please.
If you have two-pipe steam and your
radiator valve is leaking you may not be able to repack it. Many of those old systems ran into vacuum so
that the homeowners could get the maximum amount of Btus out of their coal
fires. Water boils at a lower
temperature in a vacuum, and to keep the vacuum from breaking, the Dead Men
used what they called packless valves.
These had diaphragms to seal the valve stem. Once this type of valve starts to leak, it’s
time to replace the whole thing, which is a job that’s best left to a pro
because the new valve might not rough-in the same way as the old valve did, and
it’s pretty easy to snap those old pipes if you don’t have the right tools and
experience.
And
one last thing you can do: Know when to keep your hands in
your pockets. A steam system is like a
child’s mobile. When you touch one part,
everything else starts swaying. If
you’re not sure what will happen when you touch something, don’t touch it. Get help.
Things you probably
shouldn’t attempt
Repairing
radiators: I’m putting this in this section mostly
because it usually involves a lot of work and it will probably wind up breaking
your heart in the end anyway. Here’s
why.
I told you earlier about the difference between the
screwed nipples and push nipples that connect the sections of old
radiators. Recall? The oldest (and usually the prettiest)
radiators had the screwed nipples with those left-hand/right-hand threads that
pulled the sections together as the Dead Man turned the nipple with a special
wrench. If you have those types of push
nipples, trust me; they’re not available anywhere.
If you have push nipples, you’re in better shape
(and so is your radiator). You can still
get these. And you’ll know you have
push nipples between those sections by the long tie rods that run through the
radiator sections. If you see the tie
rods, it’s possible to replace a busted radiator section, but only if you’re
feeling real adventurous.
First you have to pry the thing
apart. Take a long, loving look at that
ancient radiator. Feeling lucky?
Let’s say you are. Once you get it apart (without cracking it),
you’ll have to work the push nipple out of the section in which it’s still
stuck and then call Oneida County Boiler Works in Upstate New York (Phone: 315-
732-7914). They’ll want you to send them
the old nipple (regardless of its condition) and they’ll take good care of you.
They regularly help people all across the country, and they assure me that
Once you get the new nipple you can lube it up and
then try to get the whole thing back together again. This requires patience, a gentle touch, brute
strength and a certain amount of Zen.
And maybe some alcohol (for yourself).
Work those tie rods and hope for the best.
Got a small leak?
Try J-B Weld, which you can find in most home centers and hardware
stores. But to fix the leak, you’ll
first have to be able to get at it and prepare the surface. Before using the J-B Weld, you’ll have to
fully drain the radiator and remove any paint, primer, or rust from its
surface. Next, you’ll have to thoroughly clean the surface with a
non-petroleum-based cleaner, such as acetone or lacquer thinner, removing all
dirt, grease and oil. Then you’ll have to rough up the surface with a file, mix
the two elements of the product in 50/50 proportions, and apply it to a
thickness of no less than 1/32”. Don’t get any on your skin or in your eyes.
Finally, let it dry for at least 15 hours, and see what you’ve got.
Can you do that?
The challenge, of course, is that an antique
radiator can have more nooks and crannies than a Thomas’ English muffin, and a
good leak knows where to hide. But if you’re in love with that old radiator,
it’s certainly worth a try.
Give it a lot of thought, though. Old radiator repairs can break your heart.
Moving
radiators: I don’t think you should do this because
I’ve heard from so many homeowners who have tried. The speak of pain, and in some cases, of a
potential new Winter Olympics event – Radiator Luging. This is where you ride a five-hundred pound
radiator down a flight of stairs and through the living room wall. Go ahead; make a memory!
Professional heating contractors
know how to disconnect old radiators without breaking the pipes. Those fittings are often rusted together and
need to be heated (without burning down your house) or otherwise coaxed into
letting go. Then there’s the massive
weight to consider. Contractors use
expensive, motorized hand trucks that climb stairs. It’s safer this way. Hire someone to do this work for you.
Move
Piping: Don’t do it.
Period. Those pipes in your
basement that keep hitting you on the noggin are at that height for a
reason. Steam pipes have to pitch so
that the condensate can roll back to the boiler. They’re also a certain size and you should
never alter this. If you do, the
pressure drop across the system will change, the steam and the condensate will
go to war, and you’ll wind up listening to the steam-heating equivalent of
artillery fire. It’s called water
hammer.
The risers that come up through your
floors and connect to radiators can’t be angled off this way and that just
because you’d like to put the new couch where the old radiator is. The steam and the condensate don’t care about
your decorating ideas. Move those pipes
and the steam and the condensate will get even with you.
If you hire someone to work in your
house and they tell you it’s not a problem to raise pipes or reroute them
around your living room, and that they can do the whole job in copper and raise
everything up a foot or so, know that you are having a conversation with a
world-class knucklehead.
Change
steam traps: You might not want to tackle this either
because so many steam traps are obsolete.
Parts are available for most of these, but they come from companies that
make kits. You have to know what you’re
looking at to get the right kits. If you
guess wrong, you’re out a bunch of money and you’ve still got the problem. Besides, pipes break. If you don’t have the right touch to know
when you’ve put as much torque on an old steam trap as it can take you can be
in deep trouble very quickly. A pro will
feel it, back off, and try another approach.
An amateur will snap a pipe every time.
Pros know how to get these old traps
apart, and how to either fix them, or replace them when they can’t be
fixed. They also know that a bad steam
trap can pass steam into a return line, making it appear that working traps are
defective. When it comes to fixing
traps, it pays to leave it to the pros.
It really does.
Convert
the entire system to hot water heat: I’ll tell
you what’s involved with this in a little while. If you’re using the old pipes and radiators
it can be quite challenging.
Replace
the boiler: The same goes for the boiler. Steam boilers
need to be piped with steel pipe, not copper (or PVC. Please.). You need special equipment to cut and thread
steel pipe. The near-boiler piping has
to be perfect if the boiler is to work to its potential because, nowadays,
near-boiler piping is a part of the boiler.
The system needs to be thoroughly cleaned afterwards. It’s tough work, and depending on where you
live, it may even be illegal to replace your own boiler.
Beyond that, there’s the safety of
your family to consider. If the burner
isn’t set up properly, if the connection to the chimney, and the chimney
itself, isn’t just right, you could all die from carbon monoxide
poisoning.
This is not a good place to save
money. Please leave it to the pros.
Replace
broken pipes: Why did that pipe
break? Was it acid corrosion? Water hammer? A wacky thing called erosion-corrosion
(caused by an over-active condensate pump)?
Is the broken pipe buried under your cement floor? Got a jack hammer? Where will you start looking for the
leak? Got an infrared heat detector?
Pipes break for many reasons, and
when they do, someone has to figure out why it happened so that, hopefully, it
won’t happen again. And that’s a job for
a professional heating contractor. Worth
every penny, those guys. Trust me.
Anything
else that makes you stare at the ceiling at night: When in doubt, get help.



