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Tim McElwain

Tim McElwain

Joined on August 17, 2009

Last Post on September 13, 2014

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Do you know how to

@ March 24, 2014 10:33 AM in weil mclain gv gold lockout problems

check with a digital manometer across the pressure switch? It sounds like the pressure switch is not pulling in. I am on my way out but check that and I will get back to you later today.

What is the

@ March 23, 2014 7:11 PM in adding Walls around Boiler

BTU input to each of the appliances? What size will the room be when completed? It is assumed by your posting that this will be a confined space. As already stated it will require 50 cubic feet per 1,000 BTU's of the total input installed in the room.

If you are going to get air for combustion from inside the building you must have two openings one 12" from the ceiling and one 12" from the floor. The size of the openings as a minimum free area of not less than 1 square inch per 1,000 BTU's but not less than 100 square inches (10" by 10"). If communicating with other spaces the volume of that space can be considered.

Method 1 all air from outdoors using vertical ducts it is 1 square inch per 4,000 BTU's. If using horizontal ducts it is 1 square inch per 2,000. Same rules for locations.

There is also a Method 2 rule allowing 1 opening; it must be 1 square inch per 3,000 BTU's and be not less than the sum of the areas (in square inches) of all the vent connectors on the appliances.

I would also have a combustion analysis done on all the equipment, install Carbon Monoxide detectors (at least three) low level that alarm at 9 PPM.

Will there be a clothes dryer in that same room or a washing machine?

Is the radiant zone

@ March 22, 2014 6:43 PM in Relay Wiring

on one of the Taco Zone Valves? Typically the zone valves are powered by the sensing control and the end switch on the zone valve brings on the relay which fires the burner and brings on the circulator. I am not completely aware of what the i -link SP-81 does?

Will do Bob,

@ March 22, 2014 6:37 PM in Gas piping

I am still waiting they will probably get back to me on Monday, I hope. If not I will call them.

There are remediation companies

@ March 21, 2014 6:14 PM in are asbestos risks overblown?

that will come in on steam boilers and do a fiberglass wrap which is acceptable for repair to asbestos that has come loose. They would be able to tell you if yours is past repair and then give you a price to have them remove it completely. YES IT IS DANGEROPUS AND NEEDS PROS TO HANDLE IT.

They acknowledged my inquiry

@ March 21, 2014 6:04 PM in Gas piping

but stated they were taking my question under advisement.

Negative pressure gas valves do not suck in

@ March 21, 2014 11:57 AM in Gas piping

gas. The gas pressure at the inlet to the gas valve must be the same as for any gas valve. The combustion air blower is what controls how much gas is going to go into the burner and eventually into the combustion chamber. If the gas pressure is reduced below 5" W.C. (typically what most equipment manufacturers call minimum inlet pressure) then the outlet pressure and  ultimately the amount of BTU required will be reduced somewhat. The combustion air blower is typically controlled by the ODR so all it does is ramp to the required speed to cause the burner to fire at the desired rate for that speed (based typically on a 5 to 1 turn-down ratio on residential equipment). If the gas pressure is not there even though the demand for gas is the system will have reduced input and not be able to satisfy the required BTU to meet the heat loss. In some cases if the input is below the low end of that ratio it may affect the flame sensing and you would have burner shut down due to insufficient microamps being available

The Vitodends 200 with Lambda Pro sensing is much more forgiving but it also will eventually be affected by low input.

Burner design has a lot to do with its ability to operate at low pressure and still have sufficient port loading and inspiration to stay lit.

The point of claims by manufacturers that equipment will fire at lower inputs is nothing new. I have seen atmospheric burners with thermocouples operate with pressures at the inlet of the gas valve as low as 2" W.C.. As long as the pilot (mercury, bi-metal or thermocouple)  could sustain enough pressure the pilot would stay lit. Pilots by the way on regular gas valves is not regulated it is on whatever the line pressure is to the equipment. Those burners however at the lower pressure could not deliver enough BTU to satisfy heat loss, but did give some heat. the thermostat set at 70 would only get to 65 so the customer calls in a not enough heat call. This is also why it is important to do heat loss and fire the equipment at its maximum designed firing rate based on the OUTPUT matching heat loss. Systems that use microamps to prove flame are much more sensitive than the old pilots and are more susceptible to failure at low gas pressures.

Manufacturers have to deal with the fact that some inner city low pressure systems with cast iron mains may not always have the typical 6" to 10" W.C. pressure they normally have. A word of warning to the installer/contractor you better make sure before you sell that high end product that requires minimum pressures of say 5" W.C. that the area in which you are going to install it always has that pressure available. If not it may show up as a no heat call on the coldest day of the year when demand is at its maximum. This year in some areas that has been quite often.

In the case of the on demand water heaters such as the Navien at 199,000 BTU demand for top draw you may have cold water in the shower.

Rob I just sent of an inquiry to

@ March 20, 2014 5:41 PM in Gas piping

the folks at Navien lets see what they have to say.

Funny you should ask

@ March 20, 2014 5:25 PM in Gas piping

When I read that I made a note to myself to look into that with the manufacturer. There is nothing that I know of with a negative pressure valve that allows it to have any less gas at the inlet than any other valve. If you have insufficient pressure you have less gas therefore you can not meet BTU demand. Fan with dual venturi only means that when you have higher demand 199,000 you use a different venture in addition to the primary venturi. Still does not change the requirement for sufficient pressure based on specific gravity, pipe size and allowable loss, those things do not change.

Well, well the

@ March 20, 2014 11:22 AM in Original Equipment

old Honeywell V8031A I remember them well!

Send some pictures

@ March 20, 2014 11:19 AM in Dave

of controls I may be able to help you.

Is the burner coming

@ March 19, 2014 5:51 PM in HOME OWNER

on when the thermostat calls for heat? Does the hot surface igniter glow? Your furnace has an Electronic Fan Timer which delays bringing the blower on for either 30 or 60 seconds. For that to happen the combustion air blower must come on the pressure switch has to close and then the igniter glows and hopefully ignites the main burner. The next thing to happen is for the system fan to come on either 30 or 60 seconds later. Check this sequence and see what is not happening.

Yes the

@ March 19, 2014 5:09 PM in gas valve on slant fin

boiler should be set up in accordance with Slant Fin instructions. They can be found at

How is you system vented?

Those are very low

@ March 18, 2014 3:35 PM in Want to move from oil to gas boiler. Best way forward?

pressures that you are being offered in fact most of your equipment (gas range) will not even work with 2" W.C. or even 3.5" W.C. The 3.5" W.C. number is what most conventional gas valves give for an outlet pressure and the inlet needs to be around 6 to 8 " W.C. I would have someone check the gas pressure you are getting now.

You should have a heat loss done and a good contractor will do that for you. They will also typically be able to match you up with a boiler that will pretty closely meet your heat loss. The output of the boiler should equal the heat loss of your house so that you will be sized pretty close to what you need. Oversizing can cause short cycling.

Is the new gas valve

@ March 18, 2014 3:29 PM in gas valve on slant fin

on the Concept 21 or some other boiler? Your posting is a little confusing. What do you have now for a boiler and what is the make and number of the gas valve? Is this a Modulating/Condensing boiler?

Here in the north east

@ March 18, 2014 3:25 PM in ? for Tim .Condensate in gas line/or sabotage

most utilities are under a plan that requires they relay at least 5 miles of replacement mains per year. Plastic has been the choice for this for a number of reasons but probably the major one being corrosion issues disappear with plastic.

By the way the number one cause of damage to gas lines is due to construction. Contractors hitting or tearing up gas lines or not properly backfilling trenches.

Methanol is not

@ March 18, 2014 11:22 AM in ? for Tim .Condensate in gas line/or sabotage

being used as anti-freeze in the true sense its purpose is to absorb moisture. I have done this many times especially on commercial roof top applications.
And the Nat. Gas companies weren't injecting air and LPG into their lines to keep the pressures and BTU's up and it had nothing to do with the huge rise in Propane prices last winter. Not a darn thing to do with it. All "market forces". WHERE DO YOU GET ALL THIS STUFF. MOST UTILITES HAVE NOT MIXED AIR AND PROPANE IN 20 YEARS. WITH LNG AVAIALBLE THEY DO NOT HAVE TO. PRESSURE PROBLEMS ARE NOT DUE TO LACK OF SUPPLY BUT OLD PIPING WHICH IS NOW UNDERSIZED FOR ALL THE OIL OVER TO GAS CHANGEOVERS WHICH HAVE OVER TAXED THE LINE. SO A NEW MAIN AT SOMETIME WILL TAKE CARE OF THAT.

With the increased

@ March 17, 2014 7:32 PM in Chimney repair/liner

capability of the lined chimney your draft should be fine if not somewhat improved. Natural draft is created by temperature difference in the flue and the height of the flue, so improving both should make it much better.

Once you get all the condensate

@ March 17, 2014 7:28 PM in ? for Tim .Condensate in gas line/or sabotage

out I would hook up a drip leg and put some "methanol" in the drip leg to absorb any moisture that is left over.

If possible send some pictures

@ March 17, 2014 12:22 PM in Looking for some info.

I may then be able to advise you as to the next step to take.

Many times when a gas line

@ March 17, 2014 12:19 PM in ? for Tim .Condensate in gas line/or sabotage

comes from underground then into a warm building and then back out again it will form condensate. Sometimes it has even been known to freeze right at the point were it reaches the top of the roof. We used to put a 18" long drip leg on some of these and pour "methanol" into the 18" pipe this would dry out the gas as it left the building. With the extreme cold temperatures we have been having I am not surprised at what you found.

Tom, the

@ March 16, 2014 4:35 PM in Thermo couples

Utica boiler has a tendency to burn up thermocouples especially when it is cold and the boiler is running a lot. There is a thermocouple from Johnson (now Baso Gas Controls LLC) it is the K16LRA nickel plated corrosion resistant and hi-temp thermocouple. It is a little more expensive but it will out last most T'couples 3 to 1.
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