Joined on August 17, 2009
Last Post on August 10, 2014
@ March 13, 2014 8:03 PM in Raypak Boiler Low Temperature Readingin the gas section.
@ March 13, 2014 8:00 PM in Propane and condensatecould be argued will give a better mix for combustion. MY testing and experience however show that as long as the intake air is above 10° F it does not seem to have much of an effect. I will however concede to lower temps (less than 10° F) causing some difficulty with the air gas mix and getting a good combustion condition in the fire box. This seems to be different with Mod/Con air gas mix and is less of a problem. This is a good argument for Concentric vents as the intake air would pick up some temp as it passed over the exiting flue gas products in the other pipe.
Now as to whether it would change the amount of condensate that I would believe would be a very small difference. The air (O2 and N) mixing with the gas (carbon and hydrogen (CH4 for natural) (C3 H8 for propane) producing a certain volume of water vapor, CO2, CO (trace) and Nox. The fact that you need less air for natural gas than you do for LP could make a difference but very little. The Mod/Con boilers only allow the exact amount of air to be drawn in to match the ODR demand so at lower outdoor temperatures we would be running at higher input, more air, more condensate. The reverse as we lower combustion air blower speed and BTU demand with higher outdoor temps.
Jim Davis and I had a discussion here on the Wall about this several years back if memory serves me.
@ March 13, 2014 4:38 PM in Mercury control replacementIs it SPST or SPDT? The L6006A is a SPDT but can be used to replace SPST by wiring to R - B (Normally closed opens on a temperature rise) used as High limit, Low Limit or Domestic aquastat, or R - W (Normally open closes on a temperature rise) used as a circulator control.
The L428 is a series 40 - 120 volt control so the 6006A can be used to replace it.
@ March 13, 2014 3:19 PM in converting oil burner to gasWhy do you want to convert? Is the oil system working to your satisfaction as far as providing adequate heat? Has the boiler been serviced every year? Is your chimney lined? There are a lot more questions I would ask as an installer.
Now to your question, Burnham does not authorize any of their boilers being converted from oil to gas. It will void the warranty if there still is one in effect. As long as the installer is a trained gas power conversion burner installer and follows the instructions from the gas conversion burner manufacturer and ANSI Z21.8 version 2002 there is no danger. I have converted over 3,500 systems from coal, oil to natural gas and propane. To this date I have had no issues with any of them other than routine maintenance.
The choice is between you and your contractor.
@ March 13, 2014 3:05 PM in Propane and condensatenumber is about a gallon per 100,000 BTU's, which is actually the amount relative to the vapors created by complete combustion which if those vapors cooled completely would come to that number. That being said the mod/con condensate must also calculate as to return water temperature and the stack temperature in the vent. So I would say it would be difficult to calculate without more sophisticated measuring devices. The stack temp and return water temp vary based on the demand placed on the system. The theoretical dew point of the flue gases is 140 ° F for gas, oil and propane. That added to the point of condensing on most boilers being around 135° F return water temperature adding the two gives 275° F which by most is considered the lowest stack we would allow on a conventional boiler systems. Mod/Cons operate at much lower temperatures which is why they condense, the lower the return water temperature and the lower the stack temperature the higher the amount of condensate based on firing rate. That presents another problem which is the modulating side of the picture which is controlled by some kind of outdoor reset or a combination of sensing both indoor and outdoor to control the firing rate of the system. Most residential systems have a 5 to 1 turn-down ratio. Taking the number 5 and dividing it into the input will give you the lowest firing rate an example 100,000 BTU's divided by 5 would give you approximately 20,000 the lowest firing rate.
As to propane being different than natural gas as to condensate the answer is in a given situation all things being equal they would produce the same amount of condensate
@ March 12, 2014 8:39 PM in Bryant Plus 90 Code 33 to 13 but doesn't seem to be the limit switch.is 24 volts so I would set the meter on AC volts to start with.
@ March 12, 2014 8:38 PM in Raypak H3-0135B Low Heatstage version? You state that the pilot is on so I assume you are saying that the main burner is not on. Does the gas valve have a "red" handle (Robertshaw) if so make sure the handle is not on pilot it should be in the full on position.
This boiler also has a boiler outlet sensor which could be holding the boiler off. There is a high limit, vent temperature switch, and flame roll out switch any one of those could be holding the system from running.
Do you have a vent damper on this version?
There is also a fast response temperature sensor which could also be holding the system off it shuts off the 24 volts to the ignition control.
@ March 12, 2014 8:03 PM in convert Nat gas to propfor a certain gas only then it is not to be converted and if you choose to do so you are in danger of excessive carbon monoxide issues. DO NOT CONVERT IT!
It has to do with burner design, chamber size and internal venting issues. It also as Ice stated can be very costly as you literally would almost have to completely redesign it with all new parts.
@ March 12, 2014 11:53 AM in Gas ignitor only lasts one heating systemair for combustion from outside or from the room in which it is located? Igniters tend to last longer when air comes from outdoors, the indoor airborne VOC's (Volatile Organic Compounds) tend to drastically shorten the life of the igniter. That along with high voltages, short cycling etc.
Igniters both silicon carbide and silicon nitride have a somewhat short life as compared to other ignition systems.
@ March 11, 2014 8:26 PM in Gas ignitor only lasts one heating systema boiler there is a difference. What is the make and model as that will help in case there is a particular history. By the way some contractors change the igniter every year because some trainers tell them that is what to do as it will prevent a service call during the heating season.
@ March 11, 2014 1:40 PM in Carlin Gas Conversion or new oil tank?man what size nozzle (GPH) you have on the burner and what the pump pressure is. That can be calculated to give you input.
@ March 10, 2014 8:54 PM in Legionnaire's found in heating systemstation in Mass that had to close due to Legionaire's: in the domestic water system in the station.
@ March 8, 2014 1:20 PM in Help needed on flame rollout switch keeping trippingmanual Weil McLain part # 550-141-565/0691DCP page 6 and 7 "Checking Air Pressure Switch" under things to check one is DIRT ACCUMULATION ON FLAPPER IN TRANSITION.
@ March 8, 2014 1:05 PM in Adjusting a Gas Controlyou can do as you would need a Combustion Analyzer to a test and then of course you have to understand what the readings on the tester mean.
Are you having any problems with the installation that we might otherwise be able to help you with?
@ March 8, 2014 1:01 PM in Carlin Gas Conversion or new oil tank?procedure to do a heat loss, then measure square feet of radiation and then look at what the oil guy was firing the unit at as far as nozzle size and pump pressure. That will bring us to a starting point as to input, then an accurate combustion test will allow you to fire the boiler at its maximum designed firing rate. This can then be adjusted by using the pressure regulator on the gas valve.
As for the lining on the chimney ANSI Z21.8 Procedures for the Installation of Gas Conversion Burners requires a liner with all conversions since 2002.
I've also been told that if the new conversion burner is within 95% of the BTUs of current oil burner than I can safely avoid lining the chimney. Does this sound correct? THAT RULE IS OUTDATED AND ANSI Z21.8 APPLIES.
@ March 7, 2014 1:24 PM in Help needed on flame rollout switch keeping trippingaffects the flue gas travel which in turn affects the chamber pressure and the extinction of the gas flame in time. The pressure switch works on differential pressure red hose to white hose with the flapper in between, the gas valve is directly controlled by the SPDT pressure switch making and breaking at the correct time other wise you have residual gas in the chamber with no air entrainment hence flame roll-out. The flue collector needs to be opened up and a professional who is familiar with the Weil McLain HE series to take a look at the flap.
@ March 7, 2014 1:18 PM in Adjusting a Gas Controlconversion burners you got an excellent service call and a good combustion analysis.
@ March 7, 2014 1:17 PM in Carlin Gas Conversion or new oil tank?The Wayne burners are not a good burner for that application as the flame pattern is too long and impingement is probable. You need a burner like the Carlin EZ with the shorter flame pattern and still giving adequate BTU to satisfy maximum firing rate.
@ March 7, 2014 1:10 PM in Carlin Gas Conversion or new oil tank?the boiler will probably last another 10 years with a Carlin EZ Pro the new Carlin Burner. I wish that the near boiler piping could be changed as copper is not a good idea on steam. All of the conversions I ever did required some refurbishing of the existing boiler, including perhaps a new fire box or at least a target wall in the chamber, removing the outside jacket and checking the sections for proper sealing, and in the case of steam making sure all the controls etc. worked and did not need any maintenance.
Part of the issue with replacing oil steam boilers with gas atmospheric steam is the efficiency is much lower do to high excess air requirements.
This boiler looks like it has been maintained and with some gasket replacement etc. it will go 10 more years.
I looked back at my records and I have converted 27 of these over the years. I took a chance and called one of the customers that had the conversion done eight years ago (Carlin G3B) and it is still running with good efficiency. The customer is more than happy with the long term operation. The only service has been to replace a hot surface igniter three years ago. The boiler is given annual maintenance by one of my trusted service companies here in this area.
@ March 6, 2014 4:31 PM in Adjusting a Gas Controlalways good to get a second opinion especially on adjusting a gas control.
@ March 6, 2014 4:29 PM in Carlin Gas Conversion or new oil tank?candidate for the new Carlin EZ Pro conversion burner, have it converted just make sure whoever does it has experience with gas conversion burners.
@ March 6, 2014 4:24 PM in Help needed on flame rollout switch keeping trippingthere is a flap between the transition (RED Hose) and the flue collector (WHITE Hose). If that flap is not working the pressure switch will not work properly and you will get poor combustion due to restriction caused by the flap. It needs the top removed from the flue collector and a cleaning and a check of the flap to see if it needs replaced. This is a very typical problem with the HE and VHE boilers with this flap. This by the way was the beginning of a design system to reclaim some of the heat lost up the flue in the flue collector. There is a copper coil in the collector which is part of the boiler system water tubing.